- We lock in the manufacturing routing using our fleet of 30+ HAAS and Mazak Machining Centers. Strict ECO management prevents batch-to-batch variance, ensuring consistent signal performance across 100,000+ parts.
Sub-Micron CMM Inspection
- Dimensional accuracy is critical for waveguide assemblies. Every batch is verified using Hexagon CMM and Keyence Vision Systems. FAI (First Article Inspection) reports are mandatory for all new setups.
End-to-End Traceability
- Fully serialized tracking for aluminum alloys and other RF materials. Our in-house Skyray spectrometers support material verification and RoHS documentation before production.
Proven Capabilities in Microwave & RF CNC Machining
Base Station & RF Cavities
High-speed 4-axis CNC milling for intricate aluminum waveguides, filters, and custom RF isolator/circulator cavities with extremely smooth inner surface finishes.
Connectors & Terminal Pins
Tight-tolerance Swiss turning for beryllium copper and brass terminal pins, sockets, and precision contacts tailored for fiber optic and 5G networks.
Optical Modules & Dielectrics
Expert machining and injection molding of optical module housings and customized PTFE/PPS dielectric spacers with superior high-temp stability.
From Print to Mass Production: Our Standard 4-Week Cycle
1
Week 1: DFM & Material Prep
Engineering review, process risk mitigation, and RoHS raw material sourcing.
2
Week 2-3: Prototyping & CMM Validation
Initial run on dedicated equipment. Full dimensional layout via Hexagon CMM and FAI report generation.
3
Week 4: Process Lockdown & Approval
Finalizing the CNC routing and CPK baseline. Once approved, the exact machine and process are locked for the 500+ MOQ mass production run.
Specialized Materials for Signal Integrity
Conductive & RF Metals:
Custom 1215 (for Plating), AL 6061-T6, Copper, #360/#353 Brass Alloys
Dielectric Plastics:
PTFE (Teflon), PPS, PEEK, PA66
Microwave Ceramics:
Precision machined microwave ceramic plates for specialized telecom applications.
5G & Telecommunications Parts Gallery
Ready to Start Your Next Project?
Upload your CAD files today. Our engineers will provide a DFM review and custom quote within 24 hours.
Ready to Stabilize Your Supply Chain?
Recommended for mid-to-large scale manufacturing projects. Upload your 2D/3D CAD files to start a DFM review and quote. Prototype and pilot-run projects with volume production plans are also welcome.
