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| Design Feature | General Recommendation | Aizhuo Milling Capability | DFM Optimization Tips |
|---|---|---|---|
| Max Part Size | Length: 1000mm | We are equiped with 30 HAAS and Mazak vertical machining centers, which are Minimize the number of setups for the part. | Minimize the number of setups for the part. If multi-faceted machining s required, mark the reference surfaces on the drawing. |
| Standard Tolerance | ±0.005mm | Each batch of complex surfaces and geometric tolerances is rigorously verifiedusing a Hexagon coordinate measuring machine. | In your drawings, please specify a stringent tolerance of 0.005mmonly for "critical assembly dimensions" to effectively control yournachining costs. |
| Tolerances | Radius 1/3 of cavity depth | Aizhuo has a full set of precision micro milling cutter magazines, which canhandle designs with extremely small radius angles. | Avoid sharp inside corners. Properly designed inner corner radii cansignificantly reduce machining time and tool wear. |
| Wall Thickness |
Metal > 0.5mm Plastic > 1.0mm |
We have mature anti-deformation fixture solutions for processing brittle materials such as PA66+GF30 or microwave ceramics. | Avoid designing walls that are too thin, as this can easily cause chatteror warping during high-speed cutting. |
